5.0 CONFIGURATION
The factory setup (FS) option procedure is used to configure the 509 for a specific application. For optional configuration procedures, see Section 5.3.

The unit may be configured using the push-on jumpers already positioned on the pin-forest. Pin-forest designations are illustrated in Figure 5-4.

5.1 GLOSSARY
The following terms and their definitions appear throughout the following procedures:

DP1

Decimal point 1.999

DP2

Decimal point 19.99

DP3

Decimal point 199.9

DRHZ

Dummy right-hand zero

 

G or S

Gain expressed in counts per square root of mA

I1 or I3

Lowest input current in mA

I2 or I4

Highest input current in mA

 
R1 or R3
Reading in displayed counts at input current I1 or I3
R2 or R4
Reading in displayed counts at input current I2 or I4
5.2 FS PROCEDURE IMPLEMENTATION
Install decimal point and Dummy Right Hand Zero (DRHZ) jumpers as shown in Figure 5-4. All four jumper pins must be installed for the display to function properly.

Figure 5-1. Jumper Locations

5.3 COMPONENT ACCESS/ UNIT CALIBRATION
The unit is calibrated at the factory in accordance with the relationship:

READING = 250 square root of Is-4.000

where Is is signal current in milliamperes. When Is=20 mA, READING is 1000 counts. Due to the nature of the square root calculation, readings taken for input currents below 4.016 mA are extremely sensitive to ZERO pot adjustment. A zero adjust range of +0.2, -0.1 mA is provided.

5.4 FIELD ADJUSTMENT PROCEDURE
Without calibrated test equipment, proper zero adjustment can only be approximated. Field adjustment is best made using a precision calibrator as shown in Fig. 5.2. SPAN adjustment is set nominally to 1000 counts at 20.000 mA. This range may be adjusted to vary from 200 to 2000 counts. Although the SPAN adjustment is independent of ZERO setting, displayed readings will appear to interact because of the nonlinear response characteristic.

To set the scale and offset to any other value follow the instructions below. Note that the transmitter output value at ZERO input should not be used as a calibration point due to logical error. This error is the result of the meter's search for the square root of negative numbers.
  1. Verify initial offset and span calibration as follows:
Input ~ 20.000 mA, record READING (R2) in table 5.2;
Adjust input to provide square root of READING (R2) square root of 10 = R1, record input;
Compute M =
(R2/R1)2
Compute Z =
(M x I1) - I2
M - 1
Compute G =
R2
square root of I 2 - Z
  1. To obtain a new setting of span and offset, compute the expected reading for the new "ZERO" current (near 4.016 mA but not at READING = 0). Use the values determined in step 1; i.e., compute the following values given the specified parameters:

    New SPAN = S New ZERO = X G = Sensitivity calculated in step 1.

    R4 = S x sq. rt of (I4 - X) R3 = G x sq. rt. of (I3 - X) R5 = S x sq.rt. of (I3 - X)

    With the specified input, adjust the ZERO pot to obtain R3. Set the input to the specified full scale and adjust the SPAN pot to obtain the reading R4.

  2. After these adjustments are made, return the current to I3 and verify that the calibration currents used produce the specified SPAN and OFFSET (R5) readings.
An example of this procedure is shown in Table 5-3.

Table 5.2

Table 5.3


5.5 TOOLS AND EQUIPMENT
#2 Phillips screwdriver
Jewelers' slotted screwdriver
Precision milliampere power source
or
10 V power supply, 4 1/2 digit DMM with milliampere range and 10 kOhm rheostat


Figure 5-2. 509-2 and 509-3 Case Access


OR

Figure 5-3. Calibration Setup
  1. Remove 4 Phillips-head screws from the top of the 509 case, and lift main unit from case (Figure 5-1).
  2. Select the desired jumper configuration and install push-on jumpers in locations indicated in Figure 5-4.
  3. Pull off two sealing plugs that cover 509 span and zero potentiometer screw heads.
  4. Set up 509 in calibration configuration (Figure 5-2).

Copyright 2003, NEWPORT Electronics, Inc. All rights reserved.
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